Achieving Optimum Dynamics for Optimum Solutions

Compressed Air Management System

Industrial air compressors consume tremendous amounts of electricity, accounting for up to 25% of a facility’s electric bill. The annual electricity cost for just a single 100 HP rotary screw compressor can run as high as $71,000 (24/7 usage @$0.09/kWh).

Unfortunately, air compressors only achieve efficient energy usage when they approach full load. Consequently, compressed air systems typically consume more energy than they actually need to perform required work. That is the challenge that OptiDyn’s Compressed Air Management System ingeniously solves.

There are many off-the-shelf, do-it-yourself devices that attempt to improve the efficiency of compressors. Some devices try to arrange the operation of a facility’s compressors in a rigid sequence based upon estimates of system demand and output. Other devices try to inflexibly schedule compressor usage based upon the time of day or the size of the work shift. These approaches are better than nothing. However, they are still significantly inefficient and result in damaging pressure surges and drops.

OptiDyn brings your 20th century compressed air system into the 21st Century by turning your compressor system into a single machine optimized for peak efficiency at the ideal pressure level. OptiDyn achieves this by networking together all of your compressors through our Compressed Air Management System (CAMS). OptiDyn’s CAMS uses our patented and patent-pending algorithms to dynamically manage your compressed air system under all conditions and demand levels.

We achieve a precision solution by first completing a thorough analysis of all of your system metrics. We then program our CAMS with that data to create a result that is unique to your system. Upon becoming operational, the CAMS continuously evaluates your system’s compressed air usage, predicts demand changes, and instantly activates your compressors in the unique combination that yields maximum efficiency while providing stable, optimized output pressure within tolerable limits.

The bottom line is up to a 50% reduction in energy usage. Additionally, the CAMS delivers increased productivity by delivering constant, optimized system pressure. This consistency eliminates damaging pressure surges and drops that cause unnecessary wear & tear on your system and its related tools and machines. The practical result is greater productivity due to less downtime for repairs and maintenance.

OptiDyn’s CAMS is priced to deliver a ROI of 1 to 3 years based upon the electricity savings alone. That combined with OptiDyn’s money back guarantee makes this a no-risk, win-win solution.

Contact us online or call us toll-free today: 1-888-294-5989.

Benefits & Features

System Benefits

  • CAMS cuts energy and maintenance costs
  • CAMS improves compressed air system reliability
  • CAMS increases productivity due to reduced system down time
  • CAMS operates needed compressors at peak efficiency
  • Non-invasive installation of CAMS means no system shutdowns
  • CAMS works with any make & model and any type of compressor
  • CAMS can manage an unlimited number of compressors
  • CAMS does not require a modulating trim compressor
  • Lower compressor maintenance cost by turning off unneeded compressors
  • CAMS failsafe switch ensures that all compressors can be locally controlled on-demand
  • Complete customer satisfaction guaranteed
  • Money back warranty

System Features

  • Touch screen for operator control and graphical display
  • Color display featuring animated icons providing all system information including system parameters and trends such as CFM, PSIG ,KW, KWHRS
  • Optional Panel View Control available
  • Local/Remote control switch – If CAMS power is turned off or a system power failure is sensed all compressors will be controlled locally
  • All compressors signals are fully relay isolated from the main controls
  • Password protected for all critical functions
  • Computer interface available to network system information to other computer monitoring systems
  • Alarm annunciation for compressors or pressure transmitter failure
  • Automatic/Manual mode of operation
  • Animated graphic display of compressor status includes:
    • Compressor on/off status
    • Compressor running/stop status
    • Compressor load/unload status

System Specifications

Enclosure: Nema 12/IP55, steel, wall-mount

Pressure Transmitters: 4-20ma

Compressor Interface: Voltage-free isolation relays capable of switching up to 230 VAC

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